Tunable materials
ELASTO elastomers provide a broad range of formulation adjustments.
Computable structures. Individual fit.
SuperDesigner × PollyAlignTwo software engines for additive manufacturing
One turns loads into lattices. The other turns individual data into manufacturing instructions. Two software platforms share PollyPolymer’s materials and manufacturing foundation.
- Lattice topology types
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- Digital foot twin
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- Conformal fit
- Millimeter-level
SuperDesigner
Lattice design and topology optimization
Build performance into structure. Redefine geometric possibilities.
- Extensive topology library
- More than 13 standardized lattice cell types support a wide range of spatial lattice algorithms.
- Algorithm-driven generation
- Automatically generate Voronoi and Weaire–Phelan biomimetic porous structures, without placing each strut by hand.
- Precise regional control
- Control nodes enable differentiated strut thickness and lattice density across regions.
- Closed, solid lattice models
- Automatically generate continuous, closed porous models ready for additive manufacturing.
- Intelligent mesh repair
- Automatically identify contour feature edges, reconstruct meshes with a custom face count and transfer formats without loss.
PollyAlign
AI digital foot manufacturing platform
Turn individual data into instructions. Redefine personalized delivery.
- Rapid digital records
- High-fidelity reconstruction from unordered images creates reusable lifetime foot records in accordance with national standards.
- Conformal deformation engine
- Flexible micro-geometric deformation fits lasts and soles precisely to foot shape, with independent adjustments for each foot.
- Micro-topology lattice generation
- Generate TPMS lattices in one step for millimeter-level load control and conformal fit.
- Data connected to manufacturing
- Turn individual differences directly into computable parameters and send them to cloud factory production lines.
- A foundation for customization at scale
- Move beyond manual foot measurement and bespoke shoemaking with a repeatable architecture: one record per person, one custom specification per shoe.
Two engines. One connected system.
Software and hardware share one foundation, connecting computation to manufacturing.
Computable structures
A parametric engine translates loading requirements into precise topology models.
Individual fit
Data reconstruction turns nonstandard personal characteristics into standardized manufacturing instructions.
One technical foundation
Material formulations, structural algorithms and body data are calibrated within one system.
Bring algorithms into your manufacturing workflow
Contact PollyPolymer for SuperDesigner and PollyAlign software solutions and production line integration support.